Symposium CO
Refractories: Developments in Raw Material, Production and Installation, Modelling, and Testing/Performance

Programme Chair:
James P. BENNETT, NETL-USDOE, USA

Members:
Esteban F. AGLIETTI, CETMIC, Argentina
Christos G. ANEZIRIS, TU Bergakademie Freiberg, Germany
Carmen BAUDIN, Instituto de Ceramica y Vidrio, CSIC, Spain
Goutam BHATTACHARYA, Kerneos India & Middle East, India
Bart BLANPAIN, Catholic University of Leuven, Belgium
Richard C. BRADT, University of Alabama, USA
Elena BRANDALEZE, Universidad Tecnologica Nacional, Argentina
Thierry CUTARD, Ecole des Mines d'Albi-Carmaux, France
Swapan Kumar DAS, Central Glass and Ceramic Research Institute, India
Harald HARMUTH, University of Leoben, Austria
Marc HUGER, ENSCI-CEC, France
Yawei LI, Wuhan University of Science & Technology, China
Manuel MIRANDA, ITMA Materials Technology, Spain
Kusuhiro MUKAI, Kyushu Institute of Technology, Japan
George OPREA, The University of British Columbia, Canada
Toshitaka OTA, Nagoya Institute of Technology, Japan
Victor Carlos PANDOLFELLI, Universidad Federal de Sao Carlos, Brazil
Christopher PARR, Kerneos, France
M.D. PATIL, Corning Incorporated, USA
Jacques POIRIER, Polytech' Orléans, France
Michael RIGAUD, Polytechnique Montreal, Canada
Nigel STONE, CSIRO Materials Science & Engineering, Australia
Kiyoshi SUGITA, The Technical Association of Refractories, Japan
Analia G. TOMBA MARTINEZ, INTEMA, Argentina
Christos G. ANEZIRIS, TU Bergakademie Freiberg, Germany
James P. BENNETT, NETL-USDOE, USA
Eric BLOND, Polytech'Orléans, France
Emmanuel DE BILBAO, CEMHTI/CNRS, France
Pablo GALLIANO, Tenaris, Argentina
Alain GASSER, Polytech'Orléans, France
Dietmar GRUBER/Harald HARMUTH, University of Leoben, Austria
Marc HUGER, ENSCI - CEC, France
Shengli JIN, Montanuniversitaet Leoben, Austria
In-Ho JUNG, McGill University, Canada
Victor Carlos PANDOLFELLI, Univ. Federal de Sao Carlos, Brazil
Christopher PARR, Kerneos, France
Jacques POIRIER, CEMHTI-CNRS, France
Sido SINNEMA, Tata Steel, Netherlands
Thorsten TONNESEN, RWTH Aachen, Germany
This symposium will focus on advances in refractories used as high temperature insulation and/or containment materials for severe service environments, with emphasis on the following areas: refractory raw materials and product formulations; mixing, installation, drying, firing and/or property development in monolithic refractory materials; refractory performance issues/needs of industry; standardized or specialized testing; environmental or energy conservation issues/needs related to refractory processing/use; the use of quality control and/or analytical tools to improve refractory performance; modelling refractory wear or user systems to improve refractory performance; and the use of post mortem failure analysis to resolve refractory issues or service life. Improvement in refractory materials are often driven by changes in energy and raw material cost/availability, changes in refractory technology, changes in user system demands, the need for rapid and reliable technology to remove/install refractories that minimize production downtime and costs, and the constant need by refractory users for lower production/material costs and maximized performance.
This symposium will cover research and development advances related to prefired shaped and unshaped monolithic refractories composed of oxide and nonoxide components and their combinations; including additives to refractory mixtures that include binders, cements, carbon, flow modifiers, antioxidants, and set time modifiers. Contributed papers will cover achievements and challenges from the perspective of either the refractory user, installer, or producer.
Session Topics

CO-1 Raw materials

  • Raw materials characterization
  • Raw materials (natural, synthetic) selection and product performance criteria in a changing raw material/user environment
  • Developments in new refractory raw materials
  • Raw material or additive science impacting material processing, rheological properties, compaction mechanisms, sintering and densification
  • Raw material phase relationships and reactions during sintering or use that impact microstructure development or product performance
  • The use of quality control and analytical tools to improve refractory product quality, consistency, and to lower material cost

CO-2 Testing

  • Standardized/specialized refractory testing in use or needed by industry
  • Physical property (including thermal shock and spalling, fracture mechanisms, creep, fatigue, hot strength)
  • Refractory thermal property (including thermal conductivity and high temperature MOE)
  • Evaluating refractory/molten slag interaction
  • Evaluating monolithic materials property changes during mixing, installation, drying, and firing including the relationship to composition and additives
  • Monitoring key process variables or material properties related to refractory failure in severe service applications
  • Microstructure analysis related to material performance (including use of SEM, cathodoluminescence, high temperature confocal microscopy, and optical microscopy)

CO-3 Product development, selection, design and use

  • State-of-the-art refractory products for:
    • Iron and steel metallurgy
    • Non-ferrous metallurgy
    • Preheat and hot work furnaces
    • Cement
    • Glass and ceramics industry
    • Petrochemical, gasification, and waste incineration.
    • Specialized severe service applications
  • Environmental and recycling issues
  • Energy conservation
  • New developments in refractory insulation, including fibers

CO-4 System modeling and simulation; failure analysis

  • Modelling to improve refractory property/performance
  • Modelling for service life prediction
  • Thermal and stress management through modelling
  • Improved energy management through modelling
  • Thermodynamic modelling of refractories during use for process control
  • Slag management to minimize refractory wear

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